| Price | USD8000-USD12000 |
| MOQ | 1 |
| Delivery Time | 30 working days |
| Brand | XWH |
| Place of Origin | China |
| Certification | CE, RoHs |
| Model Number | DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200 |
| Packaging Details | Wooden Case |
| Payment Terms | L/C,D/A,D/P,T/T,Western Union,MoneyGram |
| Supply Ability | 50 sets/month |
| Place of Origin | China | Warranty | 12 months Guarantee |
| Keyword | Band Saw Blades Welding | Packaging Details | Wooden Case |
| Welding Material | Metal Aluminum Stainless Steel | After-sales Service Provided | Free spare parts, Field installation, commissioning and training |
| Model Number | DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200 | Supply Ability | 50 sets/month |
| Feature | Butt Welding Of Saw Blades | Certification | CE, RoHs |
| Brand Name | XWH | Payment Terms | L/C,D/A,D/P,T/T,Western Union,MoneyGram |
| Function | Flash Butt Saw Blade Welding | Price | USD8000-USD12000 |
| Delivery Time | 30 working days | Product name | Ideal Band Saw Blade Welding Machine |
| Machine type | Ac Butt Welding Machine | Minimum Order Quantity | 1 |
| After Warranty Service | Video technical support, Online support and Spare parts | Application | Full Automatic Welding Machine For Band Saw Blade |
Strip
Butt
Joint
Welding
Machine
For
Band
Saw
Blade
Product Introduction:
The flash butt welding machine is specially designed for saw blade butt welding scenarios and integrates the core functional modules required for flash butt welding. The host frame provides stable structural support, the pneumatic transmission mechanism achieves clamping and forging actions, the welding transformer and secondary circuit cooperate to output welding energy, and the welding controller ensures precise coordination between flashing and forging processes. The equipment adopts a manual loading and unloading and automatic welding operation mode, which is easy and efficient to operate. The transparent protective cover effectively isolates sparks during the welding process and facilitates observation of the welding forming effect.
Features:
1. The human-computer interaction interface is simple and intuitive, with clear operation logic: equipped with a high-definition touch screen or button type operation panel, the interface adopts a combination of graphical and digital methods, and welding parameters, equipment status, and alarm information are clear at a glance. The operation hierarchy is simple, and common operations can be completed without the need to read complex instructions.
2. Multiple sets of parameter storage and fast calling greatly improve the efficiency of changeover: The controller has built-in storage space for multiple sets of parameters, which can save the welding parameters of different specifications of saw blades in the form of numbers or names. When changing the type, only one click is needed to call, without resetting, effectively shortening the equipment adjustment time and reducing the risk of misoperation.
3. Real time display of key parameters, with full visibility of the welding process: During the welding process, the interface can dynamically display key parameters such as current welding current, air pressure value, flash time, and forging time, making it easy for operators and quality inspectors to monitor the welding status in real time and detect abnormal fluctuations in a timely manner.
4. The fault diagnosis and prompt functions are complete, and the maintenance efficiency is significantly improved: the equipment has self diagnostic function. When faults such as insufficient air pressure, overload, and sensor abnormalities occur, the interface automatically displays fault codes and brief explanations, guiding operators to quickly locate the problem, shortening the troubleshooting time, and reducing dependence on professional maintenance personnel.
5. Multi level permission management to ensure process safety: The human-machine interaction system supports multi-level permission settings for operators, process technicians, administrators, etc. Ordinary operators can only perform program calls and startup operations, and process parameter modifications require authorization to effectively prevent process parameter changes caused by misoperation, ensuring the seriousness and stability of the welding process.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
Detailed Images:
Double-layer Cylinder: Provides graded clamping and forging force. Through a double-layer piston structure, a "light first, heavy later" pressure output is achieved - light pressure is used for rapid feed and positioning, while heavy pressure is used for strong forging at the welding terminal to ensure a dense weld seam and avoid impact damage to thin saw blades.
Copper Alloy Electrode: Made of high-quality chromium zirconium copper, it offers excellent conductivity and wear resistance. The internal cooling channel ensures efficient heat dissipation, delivering stable and reliable performance for both fixed and moving electrodes.
Human Computer Interaction Interface: Implement information exchange between devices and operators. Used for setting and modifying welding parameters, storing and calling multi specification saw blade formulas, real-time monitoring of equipment operation status, and displaying and prompting fault alarm information, making the operation more intuitive and convenient.
Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene Images:

Welding Test:
Welding Workpiece
FAQ: