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| Price | USD8000-USD12000 |
| MOQ | 1 |
| Delivery Time | 30 working days |
| Brand | XWH |
| Place of Origin | China |
| Certification | CE, RoHs |
| Model Number | DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200 |
| Packaging Details | Wooden Case |
| Payment Terms | L/C,D/A,D/P,T/T,Western Union,MoneyGram |
| Supply Ability | 50 sets/month |
| Place of Origin | China | Warranty | 12 months Guarantee |
| Keyword | Hot Melt Butt Welding Machine | Packaging Details | Wooden Case |
| Welding Material | Steel Copper Aluminum | After-sales Service Provided | Free spare parts, Field installation, commissioning and training |
| Model Number | DN-40, DN-63, D(T)N-80, D(T)N-100, D(T)N-125, D(T)N-125, D(T)N-200 | Supply Ability | 50 sets/month |
| Feature | Resistance Welders | Certification | CE, RoHs |
| Brand Name | XWH | Payment Terms | L/C,D/A,D/P,T/T,Western Union,MoneyGram |
| Function | Butt Flash Welding Machine | Price | USD8000-USD12000 |
| Delivery Time | 30 working days | Product name | Metal Butt Welding Machine |
| Machine type | Bandsaw Blade Butt Welding Machine | Minimum Order Quantity | 1 |
| After Warranty Service | Video technical support, Online support and Spare parts | Application | Butt Welders |
Soudeuse
Bout
À
Bout
Resistance
Strip
Flash
Butt
Welders
Saw
Blade
Welding
Machine
Product Introduction:
In response to the strict requirements for saw blade welding in different industries, this flash butt welding machine has been optimized and integrated in structure. The host frame provides a stable welding foundation, the pneumatic system drives clamping and forging actions, and the welding controller precisely adjusts the timing of flashing and forging. The equipment adopts manual loading and unloading methods, while the rest of the processes run automatically, with a low operating threshold. The welding area is equipped with a transparent protective cover, which not only prevents sparks from splashing, but also facilitates real-time monitoring of the welding process. Both narrow and wide saw blades can achieve high-quality docking.
Features:
1. Fully automatic welding process with minimal manual intervention: The equipment integrates the entire welding process, including clamping, flashing, forging, pressure holding, and return, into automated control. Operators only need to complete the loading and unloading actions, and press the start button to automatically execute all processes according to the preset program, greatly reducing the impact of human factors on welding quality.
2. The pneumatic transmission system responds quickly and significantly shortens the auxiliary time: the pneumatic mechanism adopts large-diameter cylinders and high-speed directional valves, and the clamping and forging action response time is controlled in milliseconds, effectively compressing the welding auxiliary time and significantly improving the unit time output in mass production, meeting the requirements of high-efficiency production cycle.
3. Precise timing management of welding controller to ensure parameter consistency: The digital welding controller precisely manages key timing such as flashing and forging, with high parameter repetition accuracy. Each product is welded according to the same specifications, fundamentally eliminating welding defects caused by parameter fluctuations and reducing scrap rates.
4. Quick changeover design, flexible response to small batch production of multiple varieties: The equipment clamping mechanism adopts modular design, and the electrode and positioning device can be quickly adjusted according to different saw blade specifications. The changeover time is short, and no special tools are needed to complete the switch. It is particularly suitable for the alternating production of multiple categories and specifications of saw blades such as slaughter, woodworking, and metal cutting.
5. High stability for continuous operation, suitable for high-intensity production environments: The main frame structure has good rigidity, the water and gas system has sufficient heat dissipation, and the welding transformer and controller have overload protection and automatic cooling functions, which can support long-term continuous operation without reducing welding quality, meeting the strict requirements for equipment stability in large-scale production.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
Detailed Images:
Double-layer Cylinder: Provides graded clamping and forging force. Through a double-layer piston structure, a "light first, heavy later" pressure output is achieved - light pressure is used for rapid feed and positioning, while heavy pressure is used for strong forging at the welding terminal to ensure a dense weld seam and avoid impact damage to thin saw blades.
Copper Alloy Electrode: Made of high-quality chromium zirconium copper, it offers excellent conductivity and wear resistance. The internal cooling channel ensures efficient heat dissipation, delivering stable and reliable performance for both fixed and moving electrodes.
Human Computer Interaction Interface: Implement information exchange between devices and operators. Used for setting and modifying welding parameters, storing and calling multi specification saw blade formulas, real-time monitoring of equipment operation status, and displaying and prompting fault alarm information, making the operation more intuitive and convenient.
Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene Images:
Welding Test:
Welding Workpiece
FAQ:
