Bandsaw Strip Steel Pneumatic Flash Butt Resistance Band Saw Blade Welding Machine

1. Structural stability and process adaptability: The high rigidity host frame lays the foundation for precision welding: The host frame is made of high-quality steel welded or cast as a whole structure, and after aging treatment to eliminate internal stress, it ensures long-term stability and deformation under high-frequency and high load welding conditions, providing solid rigid support for the flash welding process and ensuring docking accuracy from the source.

2. Pneumatic transmission system, achieving smooth and precise forging control: The pneumatic transmission mechanism uses high-quality cylinders and precision pneumatic components, and the clamping force and forging force can be accurately adjusted. The action response is fast and the operation is smooth. The forging action is completed instantly after the flash ends, ensuring that the joint structure is dense and there is no misalignment, significantly improving welding consistency.

3. Intelligent welding controller, precise management of process parameters throughout the entire process: The welding controller adopts digital control technology, which can accurately set key parameters such as flash time, forging time, forging pressure, welding current, etc., and automatically match the optimal welding specifications for saw blades of different materials and thicknesses to ensure stable and controllable quality of each weld seam.

4. Wide and thick range coverage, one machine meets multiple saw blade specifications: the equipment is compatible with saw blade widths of 6-80mm and thicknesses of 0.45-1.6mm, covering a wide range from thin slaughter saw blades to thick woodworking saw blades, and can meet diverse production needs without the need for multiple devices, greatly improving equipment utilization and production flexibility.

5. Different cross-sectional area docking ability, breaking through the limitations of irregular welding: supporting the docking welding of saw blades with different cross-sectional areas, it can stably handle saw blade combinations with large differences in width and thickness, meet the welding needs of special specification saw blades or irregular saw blades, and the process applicability far exceeds ordinary welding equipment.

Item/Model	Unit	DN-40	DN-63	D(T)N-80	D(T)N-100	D(T)N-125	D(T)N-160	D(T)N-200
Rated power At 50%	KVA	40	63	80	100	125	160	200
Rated primary power	V	380	380	380	380	380	380	380
Secondary Voltage	V	5.2	6.7	7.9	8.3	8.6	9.1	10.6
Rated frequency	HZ	50/60	50/60	50/60	50/60	50/60	50/60	50/60
Max.Short Circuit Current	KA	14	15	16	18	20	28	34
Max. weld power	KVA	62	86	170	280	300	330	410
Throat	MM	500	500	630	630	630	630	630
Max.Froce at electrodes	N	6000	6000	10000	10000	10000	12000	12000
Working stroke	MM	20	20	30	40	40	50	50
Cooling Water Consumpion 2.5bar	L/min	6	6	8	8	8	10	10
Electrodes tlp	MM	Φ13*45	Φ13*45	Φ16*45	Φ16*45	Φ16*45	Φ20*45	Φ20*45
Arms	MM	Φ50*150	Φ50*150	Φ80*220	Φ80*220	Φ80*220	Φ80*220	Φ80*220
Projection Clamping Plate	MM	125*125	125*125	200*200	200*200	200*200	200*200	200*200
Max.Welding Capaciry A3 steel	MM	2.5+2.5	3+3	4+4	4.5+4.5	5+5	5+5	6+6

Slaughter Saw Blade Size: 16mm x 4 teeth/inch x 0.5mm thick

Metal Cutting Saw Blade Size: 27mm x 5/8 teeth/inch x 0.9mm thick

Woodworking Saw Blade Size: 35mm x 22mm x 1.1mm thick

Saw Blade Width: 6-80mm, saw blade thickness: 0.45-1.6mm

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1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.

2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.

3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.

4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.

5. How to contact you?
You can send a mail for us and call us.

6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.

7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.

8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.

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