Price | Negotiable |
MOQ | 1 Set |
Delivery Time | 30-60 days |
Brand | Wiremac |
Place of Origin | China |
Certification | SGS, CE, UL |
Model Number | RL8000C |
Packaging Details | Nude Packing or Wooden Case |
Payment Terms | L/C, T/T, Western Union |
Supply Ability | 5 Set/Month |
Place of Origin | China | Casting rod heads | 16 rods |
Warranty | One year | Packaging Details | Nude Packing or Wooden Case |
Model Number | RL8000C | Supply Ability | 5 Set/Month |
Certification | SGS, CE, UL | Bronze bar diameter | 8 MM - 20 MM |
Brand Name | Wiremac | Payment Terms | L/C, T/T, Western Union |
Voltage supply | 380 to 480V, 50Hz | Induction speed | 0 ~ 3000 MM per min |
Price | Negotiable | Delivery Time | 30-60 days |
Melting rate | 1050 Kg per hour | Annual output | 8000T |
Minimum Order Quantity | 1 Set | Annual working time | 7920H |
Cathode Copper Rod Casting Machine , 20 Heads Copper Rod Making Equipment
Introduction
Structure composition:
Power frequency inductor is mainly composed of furnace body, furnace frame and inductor.
The shell of the furnace body is a steel structure, and the interior is made of refractory bricks, thermal insulation bricks, siliceous ramming materials and thermal insulation materials; The furnace frame supports the whole furnace and is fixed on the floor foundation through anchor bolts; The inductor is composed of shell, coil, water jacket, mouth iron core and melting ditch. The high-voltage side (primary) of the inductor is composed of coil.
The melting inductor adopts a 300kW three-phase balanced autotransformer, the voltage can be adjusted from 90 to 380V, and the 9-gear contact type step-by-step electric voltage regulation; The inductor of the holding furnace adopts a 75kW three-phase balanced autotransformer, the voltage can be adjusted from 90V to 380V, and the PLC program control has automatic voltage regulation; The low-voltage side (secondary) of the inductor is composed of a short-circuit coil molten groove. After power on, under the action of the electromagnetic inductor, a large current and low voltage are generated in the molten groove to melt and melt the added electrolytic copper; Qlw furnace is composed of two inductors, one is a melting inductor and the other is a thermal insulation inductor.
A group of 300kW "W" integrated melting ditch is selected as the melting inductor. The "W" inductor has the characteristics of high melting rate and low power consumption. A 75kW "O" type melting ditch is selected as the thermal insulation inductor. The thermal insulation material of furnace shell and inductor shell adopts nano thermal insulation material, which can reduce the surface temperature of furnace shell. The water jacket and coil crystallizer are cooled by water, and the cooling water is recycled, which is provided by the water pump of cooling pool.
Technical Parameters
Item | Specs | ||||||
Annual output capacity | 8000 Metric tons | ||||||
Diameter of copper rod | 8 to 20 mm | ||||||
Speed of up drawing | 0 to 3000 mm/min | ||||||
Copper melting rate |
1.05 ton/hour |
||||||
Equipment power | 410 kw to 430 kw | ||||||
Copper density |
~ 8.9 kg/dm3 |
||||||
Soft state resistivity | ≤ 0.01724 Ω·mm2/M | ||||||
Upward traction frequency | 0 ~ 800 times/min | ||||||
Equipment electricity | ≤ 320 Kwh/T (smelting and thermal insulation) | ||||||
Working time per year | 7920 hours | ||||||
Installed capacity | 620 KVA | ||||||
Charcoal required |
≤ 7kg (graphite flake ≤ 2kg for holding furnace) |
||||||
Equipment size | L32000 mm x W6000 mm x H8000 mm |
Process Flow
Cathode copper plate → melting furnace → transition bin → holding furnace → continuous caster (crystallization molding) casting rod → take-up machine → sale or deep processing
Cathode copper is directly added into the melting furnace of QLW combined furnace and melted into copper liquid after power frequency induction. After melting, the copper liquid will automatically and smoothly overflow into the intermediate holding furnace through the transition bin, and the copper liquid has a stable reduction process through charcoal covered on the surface. After reduction, the copper liquid will quickly crystallize into a casting rod through the crystallizer in the continuous caster in the holding furnace, The casting rod is pulled upward through two pairs of traction rollers in the continuous caster. After being pulled out from the traction mechanism of the continuous caster, the casting rod is introduced into the take-up machine through the guide wheel frame and take-up limit device.
Our Company
Dongguan Wiremac Machinery Equipment Co., Ltd. Is located in Houjie Town, a famous historic town in China. Our company is a wire and cable equipment manufacturer integrating R&D, processing, assembly, commissioning and after-sales.
The company is committed to copper wire, copper clad steel, copper clad aluminum and other metal wire deep processing and research, with a variety of high quality machines: micro wire drawing machine, fine wire drawing machine, fine wire drawing machine with continuous annealing, medium fine wire drawing machine, intermediate wire drawing machine, intermediate RBD wire drawing machine and copper rod breakdown machine.
Our company provides a complete set of wire processing solutions for customers, but also customize and design non-standard special equipment according to the requirements of customers.
Our company upholds the spirit of “Honesty-based, Quality-based” enterprise, and continue to research and develop innovation and development, with professional skills and standardized pragmatic management, in line with the “High-quality and High-efficiency” business philosophy, from the overall planning, staff training, installation and commissioning, after-sales service, to provide customers with better and more satisfactory products and service.
Our Workshop
FAQ
1.
Q:
Are
you
manufacturer
or
trading
company?
A:
We
are
a
manufacturer.
2.
Q:
What
info
you
need
before
you
make
the
proposal?
A:
The
input
&
output
wire
diameter,
spool
size,
application,
3
phase
voltage
&
frequency,
annealing
or
not,
and
your
other
requirement.
3.
Q:
How
can
I
trust
you
and
make
a
payment
to
you?
A:
(1)
We
are
an
audited
supplier
by
international
SGS,
with
its
certificate.
They
approve
that
we
are
an
original
manufacturer
and
meet
their
standard.
(2) We are a member of Made in China, who is always responsible for all customers.
(3) Please visit us and check our factory by video, and request necessary documents from us.
4.
Q:
I
have
no
experience
buying
something
abroad.
What
can
I
do?
A:
We
will
guide
and
show
you
how
to
do
the
importation,
you
can
also
seek
help
from
your
local
agency.
5.
Q:
Do
you
provide
installing
and
debugging
overseas?
A:
Overseas
machine
installation
and
worker
training
services
are
available.
6.
Q:
Can
you
make
the
machine
according
to
my
design
or
prototype?
A:
Yes,
we
have
an
experienced
team
for
working
out
the
most
suitable
design
and
production
plan
for
the
machine
that
you
are
going
to
book
with
us.
7.
Q:
How
does
your
factory
do
regarding
quality
control?
A:
There
is
zero
tolerance
to
poor
quality.
Quality
control
complies
with
SGS
&
ISO
9001.
Every
machine
has
to
past
testing
and
trial
running
before
it's
packed
for
shipment.
8.
Q:
How
can
I
trust
you
that
machines
pasted
testing
and
trial
running
before
shipping?
A:
1)
We
record
the
testing
videos
for
you,
and
every
necessary
photos
for
you.
2)
We
welcome
you
to
visit
us
and
test
machine
by
yourself
in
our
factory.
9.
Q:
What
about
our
after-sale
service?
A:
We
provide
technical
support
on
line
as
well
as
overseas
services
by
skillful
technicians.
10.
Q:
What
should
I
do
if
I
just
start
a
new
business?
A:
Contact
us
immediately,
we
provide
free
consultant
pre-sales
service.
Also
we
can
help
you
with
material
purchase,
worker
training,
etc.
11.
Q:
Can
I
visit
you
factory
to
check
machines
on-site?
What
Should
I
bring
when
I
visit
your
factory?
A:
We
are
manufacturer,
and
welcome
customers
to
visit
us.
For
special
product
design,
you
are
suggested
to
bring
some
samples,
you
can
test
it
with
our
machines
on-site.
12.
Q:
Can
I
use
my
own
logo?
A:
No
problem,
please
inform
us.