Why this integrated approach
- Complete coverage across process civil equipment electrical and instrumentation automation and digital systems.
- Recipe based purification and crystallization tuned to feed chemistry for higher yield and tighter specifications.
- Lower operating cost through heat integration vapor recompression and water reuse.
- Traceable and audit ready for food chemical and pharma use cases.
- Expandable layouts and control architecture for future capacity and grade upgrades.
Industry use cases
Consistent particle size and uniform iodization suitable for retail and foodservice.
Configured for chlor alkali pulp and paper tanning dyes and heat treatment.
Enhanced removal of metals and insolubles with cleanroom compatible procedures.
Process building blocks
- Intake and testing sampling and analysis to establish a variability model.
- Pretreatment and purification removal of calcium magnesium iron and manganese with coagulation clarification and staged filtration.
- Evaporation and concentration multi effect or MVR with heat integration to minimize utilities.
- Vacuum crystallization controlled supersaturation and residence time to shape PSD and purity.
- Dewatering low residual mother liquor with gentle handling of crystals.
- Drying and cooling low temperature high efficiency to limit caking risk.
- Sizing and additives accurate grading iodization and anticaking addition when needed.
- Packaging and palletizing accurate filling sealing coding and smart warehousing.
- Water and waste condensate recovery mother liquor reuse and zero liquid discharge options.
- Control and digital DCS or SCADA with MES LIMS dashboards and predictive maintenance.
Core technologies and equipment
- Adaptive purification with switchable dosing and residence time control.
- High efficiency evaporation through multi effect trains and mechanical vapor recompression.
- Smart crystallization with online density turbidity temperature and particle size feedback.
- Cleanable low residual centrifuges for reduced cross contamination.
- Gentle dryers that preserve crystal morphology and flowability.
- End to end data capture and batch traceability at critical control points.
Delivery models
- EPC or EPCM from concept and design through procurement construction commissioning and ramp up.
- Digital from day one live energy quality and capacity dashboards at startup.
- Training and SOPs standard work maintenance routines and lab calibration workflows.
- Operations and optimization spares inspection plans and continuous energy improvement.
Compliance and quality
- Food contact materials and hazard analysis in place.
- HACCP GMP or equivalent frameworks supported.
- Batch traceability retention samples and lab capability building.
- Environmental compliance through reuse emission control and noise management.
- Documentation ready for audits and customer qualification.
- Change control and deviation workflows integrated with MES and LIMS.
Selection and ROI
Built from feed chemistry target purity and capacity to forecast energy and water cost.
Steam power reagents and labor per ton with yield sensitivity.
Progressive capacity increase with risk mitigations and performance guarantees where applicable.
Spacing logistics and services ready for future lines and grades.
FAQs
How
is
consistent
purity
achieved
with
variable
feed
brine
Online
analytics
recipe
switching
and
dual
feedback
control
stabilize
the
process
and
product.
What
measures
reduce
steam
and
power
consumption
Multi
effect
trains
MVR
heat
integration
and
condensate
reuse
reduce
intensity
while
dashboards
and
predictive
maintenance
keep
the
plant
on
target.
How
do
you
mitigate
caking
and
moisture
pickup
Control
discharge
temperature
cooling
air
and
packaging
headspace
then
apply
suitable
anticaking
agents.
